Heat transfer in internal channel of a blade: effects of rotation in a trailing edge cooling system

The aerothermal performance of a trailing edge (TE) internal cooling system of a high pressure gas turbine blade was evaluated under stationary and rotating conditions. The investigated geometry consists of a 30:1 scaled model reproducing a typical wedge shaped discharge duct with one row of enlarged pedestals. The airflow pattern inside the device simulates a highly loaded rotor blade cooling scheme with a 90 [deg] turning flow from the radial hub inlet to the tangential TE outlet. Two different tip configurations were tested, the first one with a completely closed section, the second one with a 5 holes outlet surfaces discharging at ambient pressure. In order to assess rotation effects, a rotating test rig, composed of a rotating arm holding both the PMMA TE model and the instrumentation, was purposely developed and manufactured. A thin Inconel heating foil and wide band Thermo-chromic Liquid Crystals are used to perform steady state heat transfer measurements on the blade pressure side. A rotary joint ensures the pneumatic connection between the blower and the rotating apparatus; moreover several slip rings are used for both instrumentation power supply and thermocouple connection. A parallel CFD analysis involving steady-state RANS modeling was conducted to allow an insight of the flow field inside the redirecting channel and the interpedestal ducts to better interpret the developing vortical structures. Low-Reynolds grid clustering permits to integrate up to the wall both the momentum and the thermal boundary layer. Calculations were performed by means of an in-house developed pressure based solver exploiting the k-ω SST turbulence model implemented in the framework of the open-source finite volume discretization toolbox OpenFOAM®. Analyzed flow conditions correspond to Reynolds number of 20000 in the hub inlet section and angular speed varies to obtain rotation numbers in the range from 0 to 0.3. The orientation of the rotation axis is orthogonal to the heated surface as to resemble a 90 [deg] blade metal angle. Results are reported in terms of detailed heat transfer coefficient 2D maps on the suction side surface as well as spanwise profiles inside the pedestal ducts.