An Airborne Ultrasonic Imaging System Based on 16 Elements: 150 kHz Piezopolymer Transducer Arrays—Preliminary Simulated and Experimental Results for Cylindrical Targets Detection

This paper describes the design and fabrication of a 16-element transducer array for airborne ultrasonic imaging operating at 150 kHz, that can operate both at close range (50 mm) in the near field of a synthetic aperture, and up to 250 mm. The proposed imaging technique is based on a modified version of the delay and sum algorithm implemented with a synthetic aperture where each pixel amplitude is determined by the integration of the signal obtained by the coherent summation of the acquired signals over a delayed window with fixed length. The image reconstruction methods using raw data provides the possibility to detect targets with smaller feature size on the order of one wavelength because the coherent signals summation over the selected window length while the image reconstruction methods using the summation of enveloped signals increases the amplitude response at the expenses of a lower spatial resolution. For the implementation of this system it is important to design compact airborne transducers with large field of view and this can be obtained with a new design of hemi-cylindrical polyvinylidene fluoride film transducers directly mounted on a printed circuit board. This new method is low cost and has repeatable transducer characteristics. The complete system is compact, with a modular architecture, in which eight boards with dual ultrasonic channels are mounted on a mother board. Each daughter board hosts a microcontroller unit and can operate with transducers in the bandwidth 40–200 kHz with on-board data acquisition, pre-processing and transfer on a dedicated bus.