Energetic analysis in compost dairy barn: a case study in southeastern Brazil

Energy efficiency aims to optimize the energy consumption of the processes, activities, and machinery of the farm, ensuring the comfort, handling, and safety of the animals. The purpose of the study was to identify the energy consumption demanded by the activities performed at the Compost Dairy Barn facility, located in Itaguara, Minas Gerais, Brazil and to propose energy saving alternatives, applying the Energy Audit Methodology described by the Institute for Energy Diversification and Saving (IDAE in Spanish) from Spain. The energy assessment at the facility allowed us to recognize unnecessary energy expenses in machinery uses, variations in milk production in relation to environmental conditions, waste disposal, and to propose improvement alternatives to reduce energy consumption expenses. Waste production data of 1577.7 kg per year was obtained, which corresponds to the bedding and feeding areas, and 175 kg of waste for the feeding area. Data on the temperature and humidity of the bedding area were collected to determine which of the five months of research is the most demanding in terms of energy. To maintain the animal’s welfare, tracing the times of substantial use of machinery (e.g., fans, tractors) at the facility and calculating Equivalent Temperature Index (ETI) was necessary. The highest percentage consumption of energy was represented by tractors in bedding maintenance and supply, by around 95.03%. The energy analysis of the farm showed a reduction in energy consumption of 45.03%, compared to the initial consumption percentages of the overall livestock activity.