Estimation of Railway Track Vertical Alignment Using Instrumented Wheelsets and Contact Force Recordings †

In this paper, the rail mean vertical alignment is estimated through double integration of wheel–rail contact forces measured using dynamometric wheelsets on a dedicated track recording vehicle (TRV). A simplified three degrees of freedom (DOF) linear model of half a train coach has been developed for this purpose. The model’s ability to simulate the average left and right longitudinal level has been tested using vertical contact force recordings from a constant speed track section, as measured by the TRV. The results are compared with available track geometry (TG) data, recorded by the optical system of the same vehicle, used for condition monitoring of the Italian railway infrastructure. Model parameters, such as masses, stiffness, and damping of the suspensive system have been optimized. An error analysis has been conducted on results. A good agreement is found between simulated and recorded vertical alignment at the D1 level, suggesting the feasibility of using contact forces measured with instrumented wheelsets for railway TG condition monitoring. This computationally efficient approach highlights the potential of strain gauges and instrumented wheelsets as alternative or complementary technologies to the widely adopted accelerometers, rate gyros, and optical devices for railway condition monitoring. Given its low computational cost, embedded and real-time TG estimation could be further investigated.