Environmental Impact and Recycling Routes of Rare Earth Elements in Permanent Magnets of Electric Machines for Industrial and Automotive Applications: A Systematic Review

This study presents a systematic literature review on the environmental impact of industrial applications of Rare Earth Elements (REEs), particularly those classified as Critical Raw Materials (CRMs), such as Neodymium alloys. These materials are key components of permanent magnets (PMs) used in electrical machines, including automotive applications, wind turbine generators, and various consumer electronics. A structured methodology began with a comprehensive search across multiple scientific databases utilizing primary and secondary keywords. Studies were selected through a multi-step process, including screening by title, abstract, and full-text review, ensuring the inclusion of relevant and high-quality research. This approach allowed for a rigorous and reproducible assessment of the literature. The review was conducted to address two central issues: the main environmental impacts of using rare earths in permanent magnets for electric motors, and the role of recycling and reuse strategies in reducing them. The review summarizes current knowledge on the life cycle environmental impacts of REEs, from extraction to end-of-life management, highlighting opportunities and challenges in recycling and reuse. While recycling can partially reduce environmental impact, significant gaps remain in efficiency and large-scale feasibility. The literature also emphasizes the substantial impacts of REEs in permanent magnets, including resource depletion, energy use, and missions. Overall, the study highlights the need to integrate environmental considerations into the design and management of REE-containing systems and identifies research gaps to support more sustainable and efficient materials management.